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Flexible Packaging

Popular choice across industries thanks to its versatility, efficiency, and sustainability. It includes items like laminates and shrink sleeves, which protect products and enhance their appearance. Lightweight and adaptable, flexible packaging helps reduce waste and improve logistics, making it ideal for modern factories and brands.

Continous Induction Sealers

Statpack IndustriesContinuous Induction Sealers deliver advanced, non-contact sealing that maximizes product integrity, freshness, and tamper resistance on high-speed production lines, using electromagnetic induction, our automated systems hermetically fuse foil inner-seals onto plastic and glass containers as they pass along the conveyor—zero physical contact required this rapid process creates an airtight barrier that stops leaks, extends shelf life, and shields product quality against contamination, making it a critical asset for the pharmaceutical, food and beverage, agrochemical, and cosmetics industries.

Statpack’s continuous induction sealers integrate seamlessly into your existing conveyor setups, delivering consistent heating performance, energy efficiency, and operational reliability. Engineered to handle various cap sizes and line speeds, these units minimize downtime through easy adjustments and intuitive operator controls. Upgrading your packaging workflow with our robust machinery gives your business superior brand protection, ensures compliance with packaging standards, and provides a clean, professional seal that reinforces customer trust in every product you ship.

Features & Characteristics

  • Continuous High-Speed Operation: Designed to operate efficiently in-line with conveyor belts to create hermetic seals without interrupting production flow.
  • Automatic Operation: Bottles are automatically passed under an induction coil, where electromagnetic energy induces heat in the foil, sealing it securely.
  • Adjustable Components: Machines feature adjustable conveyor heights and sealing head positions, allowing them to handle a variety of container sizes (e.g., diameters 20–130mm, heights up to 400mm).
  • Advanced Cooling Systems: Many models, such as GLOBALTEK® Continuous Duty Sealer, feature air-cooled systems that allow for 24-hour continuous operation without overheating.
  • Robust Construction: Generally made from 304 stainless steel or durable ABS plastic, making them durable for industrial environments.
  • Safety & Controls: Features include automatic shutdown for high temperatures, digital display monitors for speed and power, and safety sensors (e.g., bottle jam or no-foil detectors).

Applications & Usage

  • Preparation & Setup: Position the machine on a production line or conveyor. Adjust the height of the sealing head and the conveyer belt to match your container size (bottle heights 20–300mm+; caps 20–130mm).
  • Container Preparation: Ensure the cap, containing the induction liner, is screwed on securely.
  • Power & Settings: Turn on the main switch and configure the conveyor speed and sealing power on the digital panel.
  • Operational Alignment: Align the container to pass directly through the middle of the induction coil, ensuring a 2mm–3mm gap between the cap top and the coil head.
  • Sealing Process: The machine’s magnetic field acts on the aluminum foil, creating a rapid, uniform seal.

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