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Weighing and Inspection

Industries such as manufacturing, food processing, pharmaceuticals, and logistics rely heavily on advanced weighing scales and inspection systems. These technologies range from simple mechanical scales to automated digital solutions integrated with sensors and cameras for real-time monitoring. Implementing effective weighing and inspection improves efficiency, reduces waste, and enhances customer satisfaction by guaranteeing product integrity.

Minibea Checkweigher Flexus

The Minebea Checkweigher Flexus maintains uncompromised accuracy and operational efficiency across high-speed packaging lines, high-resolution Electromagnetic Force Compensation ( EMFC ) load cell technology powers the Flexus to deliver high-precision weight verification, metal detection and completeness checks at speeds up to 600 items per minute, it integrates seamlessly into automated packaging environments, continuously monitoring product weight in real time to detect overfilled or underfilled packages—protecting brand reputation and significantly reducing costly material giveaway.

Engineered to meet strict food-grade and pharmaceutical hygiene standards, the Flexus incorporates sloped surfaces, smooth stainless steel architecture, and tool-free quick-release belts for rapid, safe cleaning. Statpack Industries Packaging Solutions offers this highly modular system, which can also incorporate integrated trend control or combine with metal detection technology to streamline quality assurance into a single, space-saving unit. By adding the Minebea Checkweigher Flexus to your production line, Statpack Industries helps your operation minimize waste, ensure strict regulatory compliance, and maximize throughput.

Minebea Checkweigher Flexus Weight Verification Metal Detection
Minebea Checkweigher Flexus – weight verification, contamination metal detection at real time, efficiency in automated packaging lines.

Features & Characteristics

  • High Throughput: Delivers precision weight and completeness checks for up to 600 pieces per minute.
  • Hygienic Design: Engineered with sloped surfaces, smooth finishes, and tool-free quick-release belts to meet the strictest food-grade sanitation guidelines.
  • Flexus® Combi: Available in a combined configuration that integrates checkweighing directly with Minebea’s metal detection technology (such as the Vistus® system) in one compact frame.
  • Blue HMI Interface: Features a 15-inch, full HD stainless steel touchscreen with simple navigation, comprehensive production reporting, and broad connectivity (SPC@Enterprise, OPC UA, ProfiNET).
  • Versatile Handling: Easy adaptation to various line configurations with multiple conveyor options, including stainless steel components for harsh wash-down environments.
  • Compliance Ready: Options for MID-approval (up to 600 pcs/min) and verification in accordance with standard packaging regulations.

Applications & Usage

  • Fill Quantity Control: Measures the weight of items on the production line to ensure they meet exact specifications, actively optimizing upstream filling machines.
  • Completeness Checks: Identifies empty or incomplete packages and instantly removes them from the line.
  • Statistical Process Control (SPC): Integrates with tracking software to gather measurement data, track production performance, and boost overall plant profitability.
  • Foreign Body Detection: When configured it checks weights while simultaneously scanning for metal contaminants.

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